Establishing an NPK granulator plant is one of the most efficient ways to produce high-value fertilizer for large-scale agriculture. Whether you want 1–5 t/h or 10–30 t/h output, choosing the right NPK fertilizer manufacturing process and granulation machine directly affects production cost, pellet quality, and energy consumption. In YUSHUNXIN, we can offer you a suitable NPK granulation line based on capacity and budget. If you are interested, feel free to consult us!

Cómo producir fertilizante NPK?

Making NPK fertilizer pellets requires a clear process and stable equipment. When you follow the right NPK granulation process, you can create uniform, high-strength pellets that match market demand. Below is the step-by-step workflow that most NPK granulator plants use.

Before NPK granulation

You start by preparing the main nutrients—nitrogen, fósforo, and potassium. Many producers use urea, ammonium sulfate, MAP, DAP, potassium chloride, and trace elements. A static batching machine handles these materials accurately. It doses each ingredient according to your NPK formula and keeps the deviation within ±0.5%. This accuracy helps you keep your NPK fertilizer production stable.

After batching, the materials move to a horizontal mixer or double-shaft mixer. The mixer blends the powders quickly and keeps the nutrient ratio consistent. Uniform mixing improves pellet strength and reduces product loss. You can also add moisture or binders here to prepare the materials for granulation.

This is the core step of the NPK granulation process. You can choose different granulators based on your capacity and formula. Each granulator forms the powder into round, dense pellets. The right machine improves pellet uniformity and reduces dust.

After NPK granulation

Fresh NPK fertilizer pellets contain higher moisture, so you move them to a rotary dryer. The dryer reduces moisture to 10% or less. Próximo, a rotary cooler lowers the temperature and hardens the pellets. This step improves storage stability and prevents product breakage.

A rotary screening machine separates qualified pellets from oversized and undersized products. Oversized pellets go to a crusher for re-processing. Undersized powder goes back to the mixer or granulator. This closed-loop system improves yield and reduces waste.

A coating machine adds an anti-caking agent to help pellets flow smoothly during transport. Entonces, an automatic packing scale fills bags from 25–50 kg. This final step keeps your NPK fertilizer pellets clean, uniform, and ready for market.

These are just the basic steps of NPK fertilizer granulation. If you want to improve the quality of NPK fertilizer pellets, Puedes utilizar una pulidora de fertilizantes y una máquina recubridora.. Si tienes algún problema, puedes contactarnos, and we will provide you with our best solutions.

Obtenga más información sobre la producción de granulación NPK.

Cómo elegir una planta granuladora NPK adecuada?

Equipment for NPK fertilizer granulation

Choosing the right NPK granulation machine depends on your capacity target and equipment budget. When you match both factors well, your NPK granulator plant runs smoothly and delivers stable pellet quality.

  • Elección de una máquina granuladora de fertilizantes NPK según diferentes escalas de producción.

If you plan to produce 1–5 t/h, a disc granulator is often the best fit. It works with flexible formulas and forms pellets through rolling and layering. Its price ranges from $1,000–$16,000, which makes it ideal for start-up NPK fertilizer plants.

For medium and large producers, el granulador de tambor rotatorio supports 1–30 t/h continuous production. It handles high-output NPK fertilizer manufacturing and offers strong pellet density. The price ranges from $7,000–$70,000, depending on length, diameter, and material grade.

  • Elegir un granulador de fertilizantes NPK según su presupuesto.

If you want to control investment while keeping efficiency high, el Granulador de fertilizante de dientes revolviendo  is a strong option. It processes a wide range of NPK formulas and completes one batch in five minutes. The price ranges from $7,000–$25,000 and suits producers upgrading from small to medium scale.

For low-budget projects, many clients select the double roller extrusion granulator. It costs $3,000–$12,000 and forms pellets through mechanical extrusion. Because it does not require drying or cooling, you reduce energy consumption and shorten your NPK fertilizer production process.

What is the cost of NPK granulator plant?

Planta granuladora NPK

The cost of an NPK granulation plant usually ranges from $100,000 a $300,000, depending on your production capacity and the type of NPK granulation equipment you choose. Small plants with 1–5 t/h output use pan pelletizer or double roller granulators, which keep the total investment toward the lower end of the range. Medium and large plants with 10–30 t/h output require rotary drum granulation machine, which increase equipment and infrastructure costs.

YUSHUNXIN helps you plan the most economical NPK granulator factory setup based on your capacity, local raw materials, and target formulas. Share your budget and production goals, and we will design a complete NPK fertilizer production line with the best cost-performance ratio.

Llámenos ahora para soluciones de producción de fertilizantes.!

What Materials Can SX NPK Fertilizer Pelletizers Process?

SX NPK granulator plant can handle a wide range of raw materials used in modern NPK fertilizer production. These machines work with both single-nutrient powders and compound nutrient blends, helping you create stable and high-value NPK pellets.

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